Puzzle Ball
 
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
    Hardware
- 3D Printing 
- Laser/waterjet cutting 
- Woodshop machinery 
Software
- SolidWorks & OnShape 
Here is one of the projects I worked on for my Design for Fabrication class in Spring ‘22. I collaborated with 3 classmates to create our own version of a Perplexus puzzle ball.
We were given a plastic sphere, small metal ball, and the following design requirements:
- Each team member must design 5 puzzle stages (20 total) 
- No alterations can be made to the plastic sphere housing all of the puzzles (no adhesion, drilling, etc.) 
To split our work evenly, we divided the sphere into 4 quadrants and designed our puzzles to fit into 1 quadrant each. We modeled the entire sphere in OnShape (cloud-based CAD software) and 3D-printed each component using PLA.
My quadrant was intended to be the last 5 puzzle stages, and therefore the hardest. I challenged myself to explore various CAD features and incorporated more organic shapes in my design.
OnShape CAD Model
 
        
        
      
           
        
        
      
           
        
        
      
     
                        